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Telecom Towers Design & Supply
 

Aster is a professionally managed, dynamic company, engaged in Design, Fabrication, Galvanizing, Supply and Installation of Telecom Towers.

Aster's Engineers can design and manufacture Telecommunication Towers of 100mtr. Heights.

Aster offers the following types of Self Supporting Towers based on the :

1.  Design of Telecom Towers
  • Square Angular Tower
  • Tri-Angular Tower
  • Polygonal Tower
2.  Type of Material Sections of Telecom Towers
  • Angular Towers
  • Tubular Towers
  • Hybrid Towers (Leg Tubes and Bracing Angles)
3.  Placement of Telecom Towers
  • Ground Based Towers
  • Roof Top Towers
 
Aster’s Support Structures unit has one of the largest inventories of tower parts in the industry. We have thousands of tower parts ready for shipment. These tower parts fit other tower brands just as they would on Aster Towers. Our inventory includes antenna mounting hardware for microwave, panel and Omni antenna installations, anti-climb and safety-climb devices, complete line of foundation hardware and large assortment of clamps, brackets and other miscellaneous hardware items.

We can provide an array of standard hardware for any mounting application. Our engineers, designers and manufacturing team can quickly design and fabricate materials to customize to individual client needs.

Packaging and Shipping
  • Towers are transported to customers as per requirements.
  • Towers are sending to sites by road, through vehicles.
  • Different towers can be loaded into the same vehicles with color coding for easier identification on site.
  • Care is taken while storing, packing and handling the Galvanized products.
  • NS Toner and Stripping dispenser of ITW Signode are used for mechanical metal strapping.

Designs Capabilities

Aster has developed over 200 Tower designs, and tested with software tools for prototype evaluation. Our Tower designs are approved by SERC, CPRI and IIT.

Aster has very modern design facilities at Hyderabad where over 35 highly qualified and experienced Design Engineers have been deployed. This Design Division is fully equipped to perform a plethora of computerized design and engineering activities that design Telecom Towers of any kind to meet specific client requirements.

Aster has highly qualified teams for designing and developing all types of towers of national standards. Aster has two tower manufacturing units at two strategic locations, Hyderabad and Raipur with a total production capacity of 64,800 MT per annum. These two strategic locations ensure that our domestic customers take full advantage of cost effectiveness due to the close proximity of the tower manufacturing units to the customer sites.

Well-engineered layouts, mechanized production equipments and large storage facilities for steel and finished products give Aster an edge to deliver quality products as per the stringent requirements of its customers. Aster is constantly upgrading the capabilities of its factories to meet the changing expectations of its customers.

Our Tower Manufacturing and allied Structural Fabrication Facilities are equipped with state-of-the-art tools and technology. Technical expertise of our teams makes Aster the forerunner with solutions that are fast and reliable.
 
 
Roof Top Towers Ground Based Towers   Aster Towers
  Presentation
 
 

Fabrication Technology

All tower parts go through multi-purpose CNC machines that are programmed to carry out various operations such as punching, stamping, drilling and cutting.

Hydraulic presses along with matching tools, jigs and fixtures ensure that bent items are handled without distortion. Strategically positioned cranes simplify material handling without any strain on employees.

All machines are equipped to process steel conforming to various specifications e.g. BSEN, ASTM, JIS, DIN.
 

Galvanizing Technology

The pre-treatment of steel is effectively handled with special chemicals to minimize effluents. The controlled treatment includes degreasing, pickling and fluxing for an ideal reaction between steel and Zinc.

The pre-heating chamber ensures uniform drying & preheating of steel to give an excellent surface finish and uniform coating of zinc. The temperature of Galvanizing Furnace is accurately controlled by microprocessors.

The waste acids and chemicals are treated as per all applicable environment Standards.

 

At  Aster Quality is a Journey not a Destination

Quality is an integral part of manufacturing process wherein each operator ensures the quality of work he performs. Specially trained inspectors, computerized testing equipments and well-planned quality assurance infrastructure back all quality efforts. Monitoring of quality is done at every stage ensuring the highest quality standards.

Maintenance and backup systems ensure that process capability of machines is maintained at the planned performance standards.
 
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