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Manufacturing Facilities - Choutuppal
 

The heart of any manufacturing facility is its infrastructure. It has highly sophisticated machinery and world class infrastructure at the Choutuppal plant in Hyderabad, India. Aster creates products which meet global standards. . Aster Choutuppal plant has a production capacity of 52,200 metric tons per annum.

Aster ‘s manufacturing facilities at the Choutuppal plant  are built in very well  planned and well engineered layouts. Our Choutuppal plants have very efficient automated production equipment and have large storage facilities for steel and finished products.  

 

Aster consistently upgrades   the capabilities for  its manufacturing facilities to meet the challenges  of its customer requirements. These facilities are well connected to the national high way that affords easy accessibility to the local skilled manpower.

Fabrication Process:

All tower parts are manufactured in plants with Computerized Numeric Control Machines (CNC Machines) and various operations such as punching, stamping, drilling and cutting are automated. The Jigs, fixtures, hydraulic presses and other machine tools ensure that the bent items are precise and built  without distortion. Various handling equipments like the EOT Cranes and Mobile cranes are utilized for handling steel and tower parts.

Galvanization plants:

At Choutuppal we have two auto controlled galvanizing plants for monopoles, one of which is one of the largest in Asia with a Zinc holding capacity of 13/2.5/2.5 meters. These state of the art in-house galvanization facilities with the latest technology  allowing the galvanizing of  poles of standard and large sizes. The controlled treatment of the poles at our galvanization facilities include degreasing, pickling and fluxing for an ideal reaction between steel and Zinc resulting in a homogeneous galvanization for an excellent surface finish.

The pre-heating chamber ensures uniform drying and pre-heating of steel to give an excellent surface finish and uniform coating of zinc.

 

Our Galvanization plants at Choutuppal

  • Are built in an area of 145,686 sq. meters
  • Have production capacity of 52,200 MT per annum
  • Have a galvanization capacity of 108,000 MT per annum
  • Manufacture - Lattice Monopoles, Special structures and Windmills
  • Have ISO 9001:2008 Certified
  • Auto controlled plant equipped with sophisticated laboratory for chemical and mechanical testing and detailing facilities
  • Have expert Technical manpower
  • Well established with design and development facility
  • Have been approved by Power Grid, BSNL, PDO of Oman
  • BHEL is approved for Power plant structure fabrication
  • PWD (Delhi) is approved for Monopoles.
  • All State Electricity Boards approved plant.
 
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